Copper Snap On Terminal Insulated Manufacturer
Product Introduction
Daga Power Systems is a trusted manufacturer of Copper Snap-On Terminals (Insulated), offering precision-engineered solutions designed for secure, quick, and reliable wire terminations. These terminals are made using high-conductivity electrolytic copper and insulated with durable PVC or nylon sleeves for superior electrical protection and easy installation.
Our Copper Snap-On Insulated Terminals are widely used in control panels, switchboards, electrical panels, motor connections, automotive wiring, and industrial machinery where safe and efficient wiring terminations are crucial. With our commitment to quality and reliability, we are a leading manufacturer across Kolkata, West Bengal, Odisha, Bihar, Jharkhand, Chhattisgarh, and Assam.
Manufacturing Process
- Raw Material Selection
High-conductivity electrolytic copper is procured from certified vendors and tested for purity and mechanical strength. - Precision Stamping and Forming
Copper strips are stamped using high-tonnage press machines to achieve accurate dimensions and consistent shape. - Annealing Process
Terminals undergo controlled annealing to enhance flexibility and conductivity while preventing brittleness. - Insulation Moulding
Each terminal is fitted with high-grade PVC or Nylon insulation sleevesusing a precision moulding process, ensuring dielectric strength and mechanical protection. - Tin Plating (Optional)
A uniform tin coating is applied to prevent oxidation and ensure corrosion resistance in harsh environments. - Quality Inspection
Each batch is tested for tensile strength, conductivity, and crimp quality before packaging. - Packaging and Labelling
Finished terminals are packed in labeled boxes or pouches for safe delivery across multiple states.
Core Specifications
- Material:High-conductivity electrolytic copper
- Insulation Material:PVC / Nylon (Flame retardant, temperature resistant)
- Finish:Bright / Tinned Copper
- Type:Insulated Snap-On Terminal
- Wire Size Range:5 mm² to 240 mm²
- Temperature Rating:–40°C to +105°C
- Voltage Rating:Up to 600V
- Crimp Type:Snap-On (Quick Connect)
- Standard:Conforms to IEC/BS/IS terminal standards
Performance Advantages
- Superior Conductivity:Copper ensures minimal voltage drop and efficient current flow.
- Quick Connection Design:Snap-on mechanism allows for easy installation and disconnection without tools.
- Safety Insulation:High-quality insulation sleeves prevent accidental shorts and improve handling safety.
- Corrosion Resistance:Tin plating (optional) enhances durability and longevity in industrial environments.
- Vibration Resistance:Secure crimp and snap-fit connection prevents loosening under vibration.
- Custom Options:Available in multiple wire sizes, colors, and finishes as per project requirement.
- Wide Applications:Ideal for electrical panels, control wiring, switchgear, automotive harnesses, and machine connections.
Technical Chart
Part Code | Wire Size (mm²) | AWG | Terminal Type | Stud Size (mm) | Insulation Material | Operating Temp | Finish | Current Rating (A)* |
DPS-SO-01 | 0.5 – 1.5 | 20 – 16 | Snap-On | M3 | PVC | -40°C to +105°C | Bright / Tinned | 10 |
DPS-SO-02 | 1.5 – 2.5 | 16 – 14 | Snap-On | M4 | PVC | -40°C to +105°C | Bright / Tinned | 20 |
DPS-SO-03 | 4 – 6 | 12 – 10 | Snap-On | M5 | Nylon | -40°C to +105°C | Tinned | 35 |
DPS-SO-04 | 10 – 16 | 8 – 6 | Snap-On | M6 | Nylon | -40°C to +105°C | Tinned | 70 |
DPS-SO-05 | 25 – 35 | 4 – 2 | Snap-On | M8 | Nylon | -40°C to +105°C | Tinned | 150 |
DPS-SO-06 | 50 – 70 | 1/0 – 3/0 | Snap-On | M10 | Nylon | -40°C to +105°C | Tinned | 300 |
*Current rating depends on installation conditions and cable type.
How We Ensure Customer Satisfaction
- High-Grade Raw Materials:Only certified electrolytic copper and premium insulation materials are used.
- Precision Engineering:Each terminal is designed for tight tolerance and repeatable performance.
- Rigorous Quality Checks:100% visual and electrical testing before dispatch.
- Custom Solutions:Tailor-made terminal types, insulation colors, and finishes to suit project specifications.
- Timely Deliveries:Well-organized logistics network ensures fast supply across East and Central India.
- Technical Support:Our engineering team assists with product selection, specification sheets, and compatibility advice.
- After-Sales Assurance:Quick response to customer queries, replacement policies, and continuous improvement based on feedback.
Premium Quality Copper Snap-On Terminal (Insulated) Available in Kolkata, West Bengal, Odisha, Bihar, Jharkhand, Chhattisgarh, and Assam
Daga Power Systems ensures durability, precision, and safety in every terminal we manufacture. Our products are trusted by panel builders, electrical contractors, and OEMs for high-performance electrical connections.